Electroair Electronic Ignition for Lycoming

Any DA40 related topics

Moderators: Rick, Lance Murray

User avatar
Rick
5 Diamonds Member
5 Diamonds Member
Posts: 1582
Joined: Tue Jul 06, 2010 10:09 pm
First Name: Rick
Aircraft Type: DA40
Aircraft Registration: NONE
Airports: KROA
Has thanked: 108 times
Been thanked: 304 times

Electroair Electronic Ignition for Lycoming

Post by Rick »

This was posted on the other this morning - I'm just copying it here for all to see:
Ron Watkins wrote:This was one of the more exciting prospects for me in the aftermath of Oshkosh 2011. Possibly a forum member who attended was able to speak with these folks. Electoair has been around a while mostly catering to experimental aircraft....now they have taken their electronic ignition system for experimental aircraft and certified it for four-cylinder Lycoming engines in most Cessna models.

If born out, the improvement to our IO-360's could be well worth the upgrade. Mr Kobylik states testing shows a 10- to 15-percent fuel savings in most applications. Engine power may increase 5-7 bhp. In addition to supplying a hotter, longer-duration spark, the system advances the spark timing for more efficient combustion at altitude.

This system replaces the right hand mag so you have redundancy with the remaining left one.

It is relatively affordable at $3400

There is a DA-40 featured in one of the photos on their home page, so they must have us in mind for the approval. Here is the link: http://electroair.net/
I took a look at the web site. It's an interesting concept - basically advancing the timing based on MP and load to provide optimum ignition timing. More fuel gets turned into power, and less into exhaust heat. I don't see any downside, but I'm waiting for you engine gurus to chime in on this one. Oh, and for the STC...
Roanoke, VA (KROA)
User avatar
Joey
4 Diamonds Member
4 Diamonds Member
Posts: 264
Joined: Wed Aug 11, 2010 2:31 am
First Name: Joey
Aircraft Type: DA40
Aircraft Registration: N633DC
Airports: KJGG
Has thanked: 11 times
Been thanked: 17 times

Re: Electroair Electronic Ignition for Lycoming

Post by Joey »

would this STC have any affect on the Supercharger STC?
Joey Ritchie
DA40 XLS 40.940
JGG Williamsburg VA
User avatar
BRS
4 Diamonds Member
4 Diamonds Member
Posts: 313
Joined: Sun Mar 13, 2011 12:44 am
First Name: Brock
Aircraft Type: OTHER
Aircraft Registration: N8QQ
Airports: W52
Has thanked: 31 times
Been thanked: 94 times

Re: Electroair Electronic Ignition for Lycoming

Post by BRS »

Joey wrote:would this STC have any affect on the Supercharger STC?

Good question Joey. Electronic ignition is on my want list too. But I've been holding out (amongst other things) for E-Mag to get theirs Certified (which they are working on but expect a few years yet to market).

I think the question really needs to go to the makers of the mag. My understanding is that they advance the timing with altitude increase. I would suspect that also assumes the engine will be producing less power with altitude increase. However this is not true with the SuperCharged stc. So I really don't know. I would at least expect that a different timing map would be required.
40.649 Sold (Still miss the DA40 from time to time)
Fly and EAB Sportsman
User avatar
Rick
5 Diamonds Member
5 Diamonds Member
Posts: 1582
Joined: Tue Jul 06, 2010 10:09 pm
First Name: Rick
Aircraft Type: DA40
Aircraft Registration: NONE
Airports: KROA
Has thanked: 108 times
Been thanked: 304 times

Re: Electroair Electronic Ignition for Lycoming

Post by Rick »

BRS wrote:I think the question really needs to go to the makers of the mag. My understanding is that they advance the timing with altitude increase. I would suspect that also assumes the engine will be producing less power with altitude increase. However this is not true with the SuperCharged stc. So I really don't know. I would at least expect that a different timing map would be required.
I thought I read that Electroair was measuring MP, not altitude directly, so in that case, I would think it might play well with the Supercharger - possibly adding a bit more speed on slightly less gph, with lower EGTs. We can hope, right?
Roanoke, VA (KROA)
User avatar
Graham
4 Diamonds Member
4 Diamonds Member
Posts: 295
Joined: Wed Jan 19, 2011 5:35 pm
First Name: Graham
Aircraft Type: DA40
Airports: CYKZ
Has thanked: 1 time
Been thanked: 2 times

Re: Electroair Electronic Ignition for Lycoming

Post by Graham »

They have the STC for the 4cyl lycoming now. Wondering if anyone has heard of experiences with it yet? It is something I am mulling around as an addition to my DA40.

Thanks
User avatar
Lance Murray
5 Diamonds Member
5 Diamonds Member
Posts: 1171
Joined: Tue Jul 06, 2010 11:25 pm
First Name: Lance
Aircraft Type: DA40
Airports:
Has thanked: 7 times
Been thanked: 127 times

Re: Electroair Electronic Ignition for Lycoming

Post by Lance Murray »

http://www.controller.com/listingsdetai ... ID=1258871

This airplane claims to have the electronic ignition installed. Anyone else have any experience with it?
User avatar
Colin
5 Diamonds Member
5 Diamonds Member
Posts: 2006
Joined: Sat Aug 21, 2010 8:37 pm
First Name: Colin
Aircraft Type: DA42
Aircraft Registration: N972RD
Airports: KFHR
Has thanked: 322 times
Been thanked: 529 times

Re: Electroair Electronic Ignition for Lycoming

Post by Colin »

If the left mag is still in play, but they change the timing of the right "mag" spark, don't the two conflict?
Colin Summers, PP Multi-Engine IFR, ~3,000hrs
colin@mightycheese.com * send email rather than PM
http://www.flyingsummers.com
N972RD DA42 G1000 2.0 s/n 42.AC100 (sold!)
N971RD DA40 G1000 s/n 40.508 (traded)
User avatar
BlackMammoth
4 Diamonds Member
4 Diamonds Member
Posts: 318
Joined: Mon Jun 20, 2011 5:50 pm
First Name: Phil
Aircraft Type: DA40
Aircraft Registration: N29PG
Airports: KPSP
Has thanked: 5 times
Been thanked: 23 times

Re: Electroair Electronic Ignition for Lycoming

Post by BlackMammoth »

Colin wrote:If the left mag is still in play, but they change the timing of the right "mag" spark, don't the two conflict?
No.

The earlier spark kicks off the ignition. The later spark doesn't do much of anything (unless there was some sort of misfire).
User avatar
Jean
5 Diamonds Member
5 Diamonds Member
Posts: 742
Joined: Mon Jun 28, 2010 7:28 am
First Name: Jean
Aircraft Type: DA40
Aircraft Registration: N446DC
Airports: EBLG
Has thanked: 30 times
Been thanked: 18 times

Re: Electroair Electronic Ignition for Lycoming

Post by Jean »

The second spark is not only for redundancy, it clearly improves gas combustion in the cylinder.
When you perform the magneto check, you shut down one magneto at a time, you notice RPM dropping and EGT raising resulting in unfired gas mixture burning in the exhaust (true for both magnetos).
I guess the best efficiency would be two electronically generated sparks but than, you would loose redundancy as electronic ignition requires electrical power unlike magneto ignition which is purely mechanical.
40.446, G1000, KAP 140, Hartzell Metal
Antoine
5 Diamonds Member
5 Diamonds Member
Posts: 2043
Joined: Fri Oct 15, 2010 11:00 pm
First Name: Antoine
Aircraft Type: OTHER
Aircraft Registration: N121AG
Airports: LSGG
Has thanked: 87 times
Been thanked: 220 times

Re: Electroair Electronic Ignition for Lycoming

Post by Antoine »

On the Electroair web site there is a link to series of 3 papers done by the CAFE foundation.

Rather surprising: the electronic ignition delivered better fuel economy in LOP operations but otherwise it was not anywhere as convincing as one would tend to believe based upon the "modern = good" logic.

Could somebody brave and patient read these docs and give us a second opinion?
Post Reply